Frank Varona
Peabody
Summary
CNC Programmer with extensive experience at Dentsply Sirona Implants, specializing in precision machining and production workflow optimization. Expertise in CAD software and technical drawing interpretation, with a strong focus on problem-solving and process enhancement. Consistently achieves high-quality standards while mentoring junior staff to promote operational excellence.
Overview
15
15
years of professional experience
7
7
Certifications
Work History
Machinist
Straumann Manufacturing
Andover
02.2025 - Current
- Operated CNC machines to fabricate precision components for dental implants.
- Utilized measuring tools to verify dimensions of machined parts for accuracy.
- Performed routine maintenance on machinery, including lubrication and cleaning.
- Changed worn cutting tools as required during operations.
- Maintained logs, lists, and files while completing necessary paperwork promptly.
CNC Programmer
Arch Medical solution & Cutting tools
Woburn
03.2023 - 01.2025
- Programmed CNC machines for precision cutting of medical components.
- Interpreted technical drawings to establish precise machining specifications.
- Conducted routine maintenance on CNC equipment to maintain optimal performance.
- Collaborated with engineering teams to refine manufacturing processes and improve efficiency.
- Utilized CAD software for designing tooling and fixtures for machining tasks.
- Monitored production workflows to uphold quality standards during operations.
- Trained junior staff on CNC programming and operational procedures.
- Developed and maintained CNC programs for diverse machining operations.
CNC Programmer
Dentsply Sirona Implants
Waltham
04.2020 - 05.2023
- Executed programming of CNC machines for precision cutting of medical components.
- Interpreted technical drawings to create precise machining specifications.
- Conducted maintenance on CNC equipment, ensuring optimal operational efficiency.
- Trained staff on safe operation of CNC machinery, enhancing workplace safety.
- Collaborated with engineering teams to develop efficient manufacturing processes.
- Monitored production workflows and tooling parameters to uphold quality standards.
- Implemented and enforced safety protocols within production environments.
- Analyzed machine output data to identify and address production improvement opportunities.
CNC Setup Specialist
Hansen Engineering & Machinery Co
Danvers
11.2016 - 03.2020
- Operated CNC machines for repetitive machining operations while ensuring precise outcomes.
- Developed robust setup documentation for CNC operations, enhancing process consistency.
- Trained personnel in CNC operation, troubleshooting, and adjustment techniques.
- Analyzed technical drawings to strategize fabrication sequences within tolerances.
- Checked finished parts using precision measuring instruments to verify specifications compliance.
- Resolved technical issues related to machine errors rapidly and accurately.
- Facilitated communication among coworkers regarding job progress and quality standards.
- Implemented safety measures consistently during CNC equipment operation.
Tool & Die Maker
Tool Technology
Middleton
08.2010 - 05.2016
- Fabricated precision tools and dies according to engineering specifications.
- Collaborated with engineers to optimize tool designs and functionality.
- Documented work processes for compliance with safety standards.
- Fabricate die parts from drawings or sketches using a variety of materials including steel, aluminum and plastics.
- Troubleshoot existing tooling issues and make necessary repairs or adjustments.
- Set up and operate all types of machine tools, such as lathes, milling machines, drill presses, surface grinders and jig borers to perform precision machining operations.
- Maintain accurate records of production activities including setup times, cycle times and part counts.
- Perform welding operations when needed for the repair of tooling components.
- Collaborate with engineering staff to develop new designs that meet customer specifications.
- Assist with troubleshooting problems encountered during the production process by providing technical advice as needed.
- Design new tools and fixtures to improve production processes.
- Provide input into cost reduction initiatives related to die making processes.
- Developed specifications for specialty tools and dies to create effective product designs.
- Identify potential design improvements that would reduce costs or increase quality of product output.
- Recommended design modifications regarding construction and function of parts after examining previously used dies.
- Studied specifications, sketches, and models to ascertain materials and equipment required to fabricate parts.
- Fixed tooling problems and production bottlenecks to increase efficiency.
- Troubleshot issues to navigate tool and die design challenges.
- Used designing templates and jigs to promote accurate parts fabrication.
Education
Some College (No Degree) -
North Shore Community College
Danvers, MASkills
- CNC programming and CAD software
- Machine maintenance and fixture setup
- Technical drawing interpretation
- Precision measurement and quality control
- Production workflow optimization
- Problem solving and process improvement
- Fixture design and tool selection
- Fanuc controls and metal cutting
- Tapping and milling techniques
- Tool wear analysis
Languages
Spanish
Professional
Certification
FANUC CERTIFIED MILL PROGRAMMER
Timeline
Machinist
Straumann Manufacturing
02.2025 - Current
CNC Programmer
Arch Medical solution & Cutting tools
03.2023 - 01.2025
CNC Programmer
Dentsply Sirona Implants
04.2020 - 05.2023
CNC Setup Specialist
Hansen Engineering & Machinery Co
11.2016 - 03.2020
Tool & Die Maker
Tool Technology
08.2010 - 05.2016
Some College (No Degree) -
North Shore Community College